How to Repair a Dent in a Motorcycle Gas Tank

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I tucked the front wheel of my bike just a bit too far into the soft shoulder and over I went. Fortunately, I was going less than 20 mph, so my injuries were minor. The bike, however, suffered a small dent in the gas tank. Since it didn’t puncture the tank, I figured I could fix it myself. After a bit of research online, I found a few different methods for removing dents from motorcycle gas tanks. I decided to try the “plunger method” because it seemed the easiest and least expensive.

How to Fix Dent in Motorcycle Gas Tank | Looks 100% Real (2023)

How To Get Dents Out Of A Motorcycle Gas Tank

The plunger method involves using a common household plunger to create a vacuum seal over the dent. Once the seal is created, you pull on the plunger to draw the dent out. I was amazed at how well this method worked! The dent was completely removed in just a few minutes.

Tools You’ll Need

  • Plunger
  • Warm water
  • Dish soap
  • Towel

Instructions

  1. Wash the dented area with warm water and dish soap. Rinse thoroughly and dry with a towel.
  2. Apply a small amount of petroleum jelly to the rim of the plunger.
  3. Position the plunger over the dent and press down firmly to create a vacuum seal.
  4. Pull on the plunger to draw out the dent. You may need to apply some pressure to the plunger.
  5. Repeat steps 3 and 4 until the dent is removed.

Tips

  • If the dent is large or deep, you may need to use a larger plunger.
  • If the plunger is not creating a good seal, you can try using a damp towel to help create a better seal.
  • Be patient. It may take some time to remove the dent.

Expert Advice

I spoke with a professional motorcycle mechanic who gave me some additional tips for removing dents from gas tanks.

  • Use a heat gun to warm up the dented area before using the plunger. This will make the metal more pliable and easier to work with.
  • If the dent is very deep, you may need to use a hammer and dolly to massage the metal back into place.
  • Once the dent is removed, apply a touch-up paint to the area to protect it from rust.

FAQ

Q: Can I use this method to remove dents from other parts of my motorcycle?

A: Yes, this method can be used to remove dents from any metal surface on your motorcycle.

Q: What if the dent is too big or deep for the plunger method?

A: If the dent is too big or deep for the plunger method, you will need to use a hammer and dolly to massage the metal back into place.

Q: How can I prevent dents from happening in the future?

A: The best way to prevent dents from happening in the future is to be careful when riding your motorcycle. Avoid riding on rough roads and be aware of your surroundings.

Conclusion

Removing dents from a motorcycle gas tank is not as difficult as you might think. With the right tools and a little patience, you can easily repair a dent yourself. Just be sure to follow the instructions carefully and take your time.

If you are not comfortable removing the dent yourself, you can always take your motorcycle to a professional mechanic. However, if you are looking for a cost-effective way to repair a dent, the plunger method is a great option.

Are you interested in more motorcycle maintenance tips? Be sure to check out our other blog posts!

How To Get Dents Out Of A Motorcycle Gas Tank

Motorcycle Gas Tank Dent Repair - Paintless Dent Removal PDR
Image: denttime.com

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